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Deux Poissons became a registered member 4 years, 6 months ago
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Max Goode became a registered member 4 years, 6 months ago
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Marc started the topic Some 3D Printed PPE To Fight Covid – 21 April in the forum Restoring Merganser 4 years, 6 months ago
Good evening folks, so there’s not been much progress on the autopilot as I’ve diverted project time to help manufacturer PPE for a local group distributing in the Bristol area. Here’s hoping normal service will resume as safely possible, stay safe folks.
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Marc replied to the topic Lockdown Project Week 1 – 28 March 2020 in the forum Restoring Merganser 4 years, 6 months ago
Pypilot stage 1… Hacking this 30A brushless motor speed controller to run a brushed motor in forward and reverse. How hard can it be?
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Marc started the topic Lockdown Project Week 1 – 28 March 2020 in the forum Restoring Merganser 4 years, 6 months ago
Lockdown project week 1:
Whilst waiting for the Pi and arduinos I’m cracking on with the hardware for my wifi Autohelm 800 to pypilot conversion. I’m using a pololu SMC G2 to handle the motor control which has all the endstop, current sensing and various other things on board and configurable via serial and USB. This does mean my pilot won’t have…[Read more] -
Marc started the topic Covid 19 Puts the Project On Hold- 22 March 2020 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks… Well ummm I don’t think there’s going to be much happening for a bit! To top it off my work have announced redundancies set to happen in the next week or two so project funds may dry up rather suddenly!
I’ve got a few low budget and socially distant projects in mind to keep things ticking over, including ripping the guts out of…[Read more] -
Marc replied to the topic Adding Lightweight Structural Beams – 29 December 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks! Progress has been made… Woop! The main deck beam is in. First the glass under the mast step was tidied up and the gap filled with 10mm G10 then a few sheets of normal fabric with epoxy, the beam was then slathered in finest thickened epoxy and stuck to the hull, all day I’ve been using a extending prop thingy designed for drywall…[Read more]
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Marc replied to the topic Adding Lightweight Structural Beams – 29 December 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening all, had a marvelous afternoon/evening getting the main deck beam laminated. Not much to report on that front really, heated the epoxy to make it nice and fluid pre coated the wood and laid up a piece of 400gsm bi-axial in between the sections, applied clamps and left it to cure.
Public service announcement: if you need to cut glass mat,…[Read more]
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Marc replied to the topic Adding Lightweight Structural Beams – 29 December 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening all 🙂 had a productive day re shaping the main deck beam a touch, I decided it would look nicer and give an extra 30mm of headroom with more of a curve on the bottom.
The iroko for cladding the ply beam and making the dual compression posts has been ordered and I think the darker wood will look fantastic against the white painted bulkhead…[Read more] -
Marc replied to the topic Adding Lightweight Structural Beams – 29 December 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks, got a decent day in today and thanks to Christopher we got the 5 main sections of the compression spreader beam finished, it took a few attempts to get the template exactly how I wanted it but after that making five copies was relatively painless by roughing out with the jigsaw and trimming to size with the router and a flush cut…[Read more]
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Marc started the topic Adding Lightweight Structural Beams – 29 December 2019 in the forum Restoring Merganser 4 years, 6 months ago
Progress! Feeling much better today so did a few bits and bobs on the wagon and headed off down to the boat. I spent a few hours sanding the area the beam will go and got the template made, jury is still out on the material I’ll use for the beam, I’m leaning towards either a traditional laminated hardwood all varnished up and pretty looking; or a…[Read more]
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Marc started the topic Looking For Style Inspiration – 28 December 2019 in the forum Restoring Merganser 4 years, 6 months ago
Morning all, I hope everyone is having an excellent Christmas 🙂 annoyingly I’ve decided to have been struck down with some kind of Peruvian murder flu (just bit of a cold apparently). Anyway I’ve been spending a lot of time planning for the next stages, trying to avoid the naivety of some of the previous stages so I hopefully won’t hit any snags…[Read more]
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Marc started the topic Laminating With Bi-axle Cloth – 25 November 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks! It’s been the cars MOT month so not much done on the boat in the last 2 weeks, I have got the stern tube adaptor finished and ordered up the next lot of glass.
The bi-ax is just for general tabbing and laminating and the combination mat is going to be used as a single polyester resin layer to reinforce the hull from the inside, I…[Read more] -
Marc replied to the topic Cutting Down 316 stainless On A Lathe – 8 November 2019 in the forum Restoring Merganser 4 years, 6 months ago
Boring! I’ve started making the new stern tube adaptor, a 120mm boring bar is pretty much at the limits of the rigidity of the lathe, very light cuts but it did the job and the new adapter for a benatau Cutlass bearing just needs braising on to the existing stern tube.
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Marc started the topic Warming Up Epoxy- 8 November 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks! Had a surprisingly pleasant few evenings working on the boat this week, sadly it’s too cold to get the epoxy involved but I’ve got a plan for that which involves a 3kw heater, lots of bubble wrap and doing a science. We’ve had to revert to plan b for the Cutlass bearing, I’ve bought a standard sized bearing and a bronze tube which…[Read more]
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Marc started the topic Creating Awkward Templates From Sticks – 3 November 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks, it’s templating time again, this one was driving me slightly insane! When I did the last few they lost the curve of the hull when I released them so I’ve been putting much more thought into bracing it to retain the curve. This is the first of the sections that will make up the bed. The curves get a bit less dramatic further aft so…[Read more]
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Marc started the topic Picking A Paint – 28 October 2019 in the forum Restoring Merganser 4 years, 6 months ago
Finally decided on the paint system I’m going to use and actually committed to ordering it! We’re going with PPG Sigma. SigmaCover 280 epoxy primer for the basecoat and Sigmadur 520 for the topcoats. Its less than half the price of the comparable yachty branded paints but heavily used for commercial shipping so if it’s good enough to protect steel…[Read more]
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Marc started the topic Cutting Anchor Locker Templates – 22 October 2019 in the forum Restoring Merganser 4 years, 6 months ago
Making good use of the last nice day for a while, some slightly rustic jigsaw work but will be hidden by the surround so didn’t feel too compelled to re do it, few things left to do before the chain locker is finished but nice to add a bit of boat for a change. I warmed the resin over the kettle in the end, really helped with the wet out!
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Marc replied to the topic Cutting Down 316 stainless On A Lathe – 8 November 2019 in the forum Restoring Merganser 4 years, 6 months ago
Evening folks, the first actual boat parts are starting to come off the lathe, took me a while to get used to it and still not perfect but this Cutlass bearing should do the job very nicely. I still need to cut groves in to the internal diameter to allow water to lubricate and cool it and haven’t quite figured out how I’m going to do it yet it may…[Read more]
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Marc started the topic Cutting Down 316 stainless On A Lathe – 8 November 2019 in the forum Restoring Merganser 4 years, 6 months ago
Hurray the new toy has arrived! Going to spend a while getting used to it before committing to the prop shaft but as you can see in the video it chews through 316 stainless without any issues, that was a 1mm cut on carbide insert tools (the smoke is the coolant). The picture is aluminum so if I make a mistake threading it won’t break anything…[Read more]
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